The No.1 Silk Factory
Now back on the Grand Canal we headed to our meeting point with the tour bus for our next stop ... a visit to a silk factory for a demonstration on the silk process and, of course, a visit to the local store offering silk goods for sale. Believe it or not it was fascinating (the demonstration part not the store part!). After our tour of Suzhou's Grand Canal and one of the smaller side canals, we boarded the tour bus and headed off to a silk factory for a demonstration on the silk-making process. Arriving at the factory we were ushered into a small conference room where a representative gave a brief talk about the process before we went into the factory to observe the process. In the conference room they had all of the various life-cycle stages of the silkworm preserved so that you could easily inspect them.
Let's face it, before this visit to the silk factory I knew very little about the process ... basically I knew that silkworms created the silk and it somehow ended up making various silk cloth and garments. Beyond that nothing else. When they explained the process and some of the details it was fascinating. Hopefully, I can remember enough of it and relay it properly here.
Apparently silkworms prefer certain trees on which to build their cocoons. I don't remember the specific species now, but there are farms in China whose sole existence is dependent on raising silkworms so they can harvest the cocoons. What's amazing about the process is that the silkworm creates its cocoon out of a single silk thread that is continuous for approximately 3,600 feet. Once the cocoons. have been spun by the silkworm they are hand-picked and placed in an oven. The heat of the oven is enough to kill the silkworm inside but not damage the silk in the cocoon.
Once the silkworm is killed the cocoons. are soaked in water (picture above). Soaking them in water allows the workers to easily locate the end of the silk thread, necessary to unravel the silk thread from the cocoon.
The soaked cocoons., when ready, are then placed into a water tray in preparation for unraveling. A single thread is to thin to be of use and, therefore, multiple threads must be joined and unraveled to form a single thread. The worker locates the ends of eight cocoons. and combines them onto the spinning machine. The spinning machine then automatically unravels the eight cocoons. simultaneously creating a single strand of silk from the eight cocoons.
When the silk from the cocoons. has unraveled the cocoon. shell, along with the dead silkworm inside, is left floating in the water basin and discarded. Once the silk has been removed the process becomes rather mundane again. Silk threads may be further combined to form thicker strands and are dyed to create the desired colors. Nothing fascinating about that.
Following our tour of the factory we were ushered into the company store where we could purchase a variety of silk articles. I was lucky. The one thing that Anne saw in the store and liked, a silk blanket, was not available in a king size at the factory so we managed to escape without purchasing anything.
The factory showroom had many beautiful handmade silk rugs for sale varying in size from a few feet to room size and prices from very cheap to super expensive. Anne and I were perfectly fine walking around the showroom and looking at the various pieces, that is, until we expressed an interest in one rug. From that time forward the sales girl just wouldn't leave us alone. She was determined to sell us that rug no matter what the costs. I had really gotten to the point where I was fed up with all the high-pressure tactics and several times had walked away from them expressing that I was no longer interested. They kept coming back with lower counter offers and, finally, as we were about to leave they met the price I had originally wanted. That price was approximately 1/4 of what the first quoted price was. I was happy that we got the rug for what I consider a reasonable price, but unhappy at the whole process.